The Global Expanded Polypropylene (EPP) Protective Packaging Market was valued at USD 92 million in 2023 and is projected to reach USD 126.48 million by 2032, growing at a Compound Annual Growth Rate (CAGR) of 3.60% during the forecast period (2025-2032). This growth is driven by increasing demand for lightweight, durable packaging solutions across transportation, electronics, and industrial sectors, alongside rising emphasis on sustainability in packaging materials.
With North America accounting for USD 25.47 million in 2023 (3.09% CAGR), the market is witnessing rapid innovation in impact-resistant, recyclable protective packaging solutions. This blog profiles the Top 10 Companies in the EPP Protective Packaging Industry—a mix of global manufacturers and material science innovators shaping the future of product protection and logistics efficiency.
🔟 1. Knauf Industries
Headquarters: Versailles, France
Key Offering: Global EPP packaging solutions
Knauf Industries stands as the market leader in EPP protective packaging, serving automotive, electronics, and consumer goods industries worldwide with innovative cushioning and protective solutions.
Key Differentiators:
- Industry-leading R&D in foam bead technology
- Global production network across 30+ countries
- Pioneer in circular economy initiatives for EPP
Download FREE Sample Report: Expanded Polypropylene Protective Packaging Market – View in Detailed Research Report
9️⃣ 2. Sonoco Products Company
Headquarters: Hartsville, South Carolina, USA
Key Offering: Comprehensive protective packaging systems
Sonoco integrates EPP components into complete packaging solutions for industries ranging from healthcare to industrial manufacturing, offering both standard and custom designs.
Key Differentiators:
- Full-service packaging design expertise
- Patented TempGuard thermal solutions
- Sustainability-focused material innovations
8️⃣ 3. DS Smith
Headquarters: London, United Kingdom
Key Offering: Sustainable EPP packaging
DS Smith combines EPP expertise with circular economy principles, offering 100% recyclable protective packaging solutions designed for material efficiency.
Key Differentiators:
- Closed-loop recycling programs
- Carbon-neutral manufacturing initiatives
- Lightweight structural designs
Download FREE Sample Report: Expanded Polypropylene Protective Packaging Market – View in Detailed Research Report
7️⃣ 4. Furukawa Electric
Headquarters: Tokyo, Japan
Key Offering: High-performance technical packaging
Furukawa Electric applies advanced materials science to EPP packaging, specializing in electronics, medical devices, and semiconductor applications requiring superior static protection.
Key Differentiators:
- Anti-static and EMI shielding formulations
- Precision molding for delicate components
- Integrated supply chain solutions
6️⃣ 5. Woodbridge
Headquarters: Mississauga, Canada
Key Offering: Automotive EPP solutions
Woodbridge is a global leader in automotive packaging, providing proprietary EPP formulations that protect delicate vehicle components during transport and storage.
Key Differentiators:
- Automotive OEM partnerships
- Crash-tested energy absorption
- Custom color matching services
5️⃣ 6. SSW Pearl Foam
Headquarters: Weilerswist, Germany
Key Offering: Technical foam systems
SSW Pearl Foam is a European leader in advanced EPP solutions, serving industries that require specialized protective packaging with precise performance characteristics.
Key Differentiators:
- Bead foam technology expertise
- Custom density formulations
- Industry-specific solutions
4️⃣ 7. Polyform
Headquarters: Bristol, Pennsylvania, USA
Key Offering: Sustainable EPP packaging
Polyform focuses on environmentally-responsible EPP solutions, offering packaging with recycled content for furniture protection and large-item packaging applications.
Key Differentiators:
- Up to 30% recycled content options
- LEAN manufacturing processes
- Custom color capabilities
Download FREE Sample Report: Expanded Polypropylene Protective Packaging Market – View in Detailed Research Report
3️⃣ 8. Frank Lowe
Headquarters: St. Louis, Missouri, USA
Key Offering: Industrial protective packaging
Frank Lowe specializes in heavy-duty EPP solutions for machinery, aerospace components, and industrial applications requiring extreme impact resistance.
Key Differentiators:
- Military-grade specifications
- High-density formulations
- Global distribution network
2️⃣ 9. Foam Fabricators
Headquarters: Phoenix, Arizona, USA
Key Offering: Medical & electronics packaging
Foam Fabricators provides protective EPP solutions for sensitive medical equipment and high-value electronics, offering superior cushioning with reduced material weight.
Key Differentiators:
- FDA-compliant formulations
- ESG-focused production
- Precision interior packaging systems
1️⃣ 10. Plymouth Foam
Headquarters: Plymouth, Wisconsin, USA
Key Offering: Custom protective packaging
Plymouth Foam delivers custom-engineered EPP solutions for automotive, medical, and industrial applications, specializing in complex protective packaging designs.
Key Differentiators:
- High-performance molding technology
- Closed-loop recycling programs
- ISO 9001:2015 certified
Get Full Report Here: Expanded Polypropylene Protective Packaging Market – View in Detailed Research Report
🌍 Outlook: The Future of EPP Protective Packaging is Smarter and Greener
The EPP protective packaging sector is undergoing significant transformation as manufacturers balance superior product protection with environmental responsibility and logistics efficiency requirements.
📈 Key Market-Shaping Trends:
- Accelerating adoption in e-commerce fulfillment centers
- Development of plant-based EPP formulations
- Integration with automated packaging lines
- Growth of reusable packaging systems
- Expansion in emerging industrial markets
Get Full Report Here: Expanded Polypropylene Protective Packaging Market – View in Detailed Research Report
The companies profiled above are at the forefront of EPP innovation — delivering advanced protection solutions while driving the industry’s sustainability transformation.