The Global Additive Manufacturing (AM) Metal Powder Market was valued at USD 1.21 Billion in 2023 and is projected to reach USD 2.03 Billion by 2032, growing at a Compound Annual Growth Rate (CAGR) of 5.9% during the forecast period (2023-2032). This expansion is driven by accelerating adoption across aerospace, medical implant, and automotive lightweighting applications, coupled with technological advancements in powder production methods.
As manufacturing transitions toward digital and sustainable production methods, metal powder quality has become the critical enabler for AM adoption. In this analysis, we examine the Top 10 Companies in the AM Metal Powder Industry—material science leaders who are redefining manufacturing through advanced particulate engineering.
🔟 1. AP&C (GE Additive)
Headquarters: Montreal, Canada
Key Offering: Plasma-atomized titanium, nickel superalloys, refractory metals
As GE Additive’s powder production division, AP&C operates the industry’s most advanced plasma atomization facility. Their powders are the gold standard for aerospace and medical applications, with exceptional purity and sphericity.
Critical Capabilities:
- 80%+ market share in aerospace-grade titanium powders
- ASTM F3001/F3302 compliant powders for medical implants
- Closed-loop recycling systems achieving 95% powder reuse rates
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9️⃣ 2. Sandvik Osprey
Headquarters: Sandviken, Sweden
Key Offering: Nickel alloys, tool steels, corrosion-resistant alloys
Sandvik’s specialized gas atomization process produces premium powders with industry-leading particle size distribution control. Their materials are particularly valued for high-temperature applications in energy and tooling sectors.
Critical Capabilities:
- Proprietary tightPSD™ particle size control technology
- First-to-market with copper-chrome-zirconium alloy for AM
- In-house powder characterization and testing labs
8️⃣ 3. Carpenter Additive
Headquarters: Reading, PA, USA
Key Offering: Specialty steels, titanium alloys, cobalt-chrome
Carpenter operates North America’s largest gas atomization capacity for AM powders. Their AtmoIQ™ process engineering delivers ultra-low oxygen content critical for aerospace components.
Critical Capabilities:
- Patent-protected crack-resistant superalloys
- 10-45μm powder size optimization for laser powder bed fusion
- DoD-approved supply chain for defense applications
7️⃣ 4. GKN Hoeganaes
Headquarters: Radevormwald, Germany
Key Offering: Aluminum, titanium, and low-alloy steel powders
GKN’s water atomized powders lead the market for high-volume automotive AM applications. Their tailored solutions support binder jetting and metal injection molding at industrial scales.
Critical Capabilities:
- Automotive-grade aluminum powders with <1% porosity
- Integrated powder-bed fusion process development
- Global technical support network across 15 countries
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6️⃣ 5. Praxair Surface Technologies
Headquarters: Indianapolis, IN, USA
Key Offering: Titanium, aluminum, and specialty alloy powders
Now operating under Linde, Praxair combines gas expertise with precision atomization. Their spherical powders achieve >99.5% density in final components.
Critical Capabilities:
- NASA-certified powders for space applications
- Bulk packaging systems for high-volume users
- Custom alloy development services
5️⃣ 6. Höganäs DIGIMET®
Headquarters: Höganäs, Sweden
Key Offering: Stainless steels, tool steels, soft magnetic alloys
With 225+ years of powder metallurgy experience, Höganäs leads in water-atomized powders optimized for binder jetting processes.
Critical Capabilities:
- Binder system compatibility testing services
- First commercial DRAM powders for medium-volume production
- Renewable-powered production facilities
4️⃣ 7. LPW Technology
Headquarters: Runcorn, UK
Key Offering: Nickel alloys, aluminum, tool steels
LPW specializes in powder lifecycle management, providing traceability and quality assurance through its PowderSolve® digital platform.
Critical Capabilities:
- Batch tracking from atomization to final part
- Powder aging and degradation analytics
- ASTM/ISO certified characterization services
3️⃣ 8. Rio Tinto Metal Powders
Headquarters: Montreal, Canada
Key Offering: Aluminum, titanium, copper alloys
Leveraging mining operations, Rio Tinto provides cost-effective powders from virgin materials with guaranteed composition.
Critical Capabilities:
- Vertically integrated supply chain
- Low-carbon aluminum production process
- High-flow powders for high-throughput systems
2️⃣ 9. Aubert & Duval
Headquarters: Les Ancizes-Comps, France
Key Offering: Nickel superalloys, titanium alloys
This ERAMET subsidiary produces some of the most demanding alloys for aerospace engines and power generation turbines.
Critical Capabilities:
- AS9100 certified aerospace materials
- Alloys with 800°C+ operational temperatures
- Nuclear-grade material qualifications
1️⃣ 10. EOS GmbH
Headquarters: Krailling, Germany
Key Offering: Proprietary metal powder systems
While primarily an equipment manufacturer, EOS develops fully integrated powder-machine parameter sets for reliable industrial production.
Critical Capabilities:
- Material parameter development services
- End-to-end quality assurance protocols
- DIN EN ISO 9001 certified production
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🔬 Outlook: Material Innovation Driving Next-Generation AM
The metal powder market is undergoing a transformation as it moves from standardized offerings to application-specific solutions. Leading producers are investing heavily in digital integration and sustainability.
📈 Key Market-Shaping Trends:
- Development of novel alloy systems designed specifically for AM processes rather than adapted from traditional manufacturing
- Advanced powder characterization and machine learning-driven quality control
- Increasing adoption of powder recycling protocols to improve material efficiency
- Growth in multi-material powder systems for functionally graded components
- Expansion into emerging applications including heat exchangers and battery components
The companies profiled are not merely material suppliers—they are the foundation enabling the next industrial revolution through particulate science innovation.
Get Full Report Here: Additive Manufacturing (AM) Metal Powder Market – View in Detailed Research Report